Make the most of your machine tools: optimal feeds and speeds at your fingertips

Best Part. Faster. First time.

SenseNC Finesse

Optimum toolpaths with optimum feeds and speeds for complex parts. Available for Siemens NX and Mastercam users.

SenseNC Feeds

Optimum toolpaths with optimum feeds for complex parts. Available for Siemens NX and Mastercam users.

TapStarter

Optimum toolpaths with optimum feeds and speeds for simple parts. Independent of CAM.

Introducing the SenseNC Suite

SenseNC Finesse

Optimize your CAM toolpath automatically prior to manufacturing, no expertise is required.

Designed to simplify the life of the engineer

You can maximise the potential of your CNC machines and increase your productivity by applying optimal spindle speeds and feeds across the whole toolpath, customised to your unique machine setup.

How do we do that?

We combine machining dynamics modelling and cutting forces to prevent chatter. Our SenseNC Finesse solution autonomously creates new operations with optimal feeds and speeds to avoid chatter vibrations for complex toolpaths in milling operations.

Eliminate harmful chatter vibrations for complex milling toolpaths, reduce the number of iterations on machine tools.

Revolutionising Aerospace Manufacturing: AML's Success with Productive Machines

Price & delivery

  • Exceptional value for money
  • Annual subscription based on machine tools covered
  • Immediate download (subject to your IT approval process)


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SenseNC Feeds

Increase material removal rate and reduce cycle time automatically

Designed to simplify the life of the engineer

Feeds is an easy-to-use feed scheduler designed to simplify the lives of engineers. Press “optimize” and Feeds will find automatically the best feed rates for complex parts by dynamically selecting constraints at every cutting location across the toolpath before manufacturing, respecting the limits of the machine tool and machining operation and avoiding high forces acting on the cutting tool.

Integrated within Siemens NX CAM and Mastercam for best process workflow, all optimization results are stored within Siemens NX CAM and Mastercam for tracking any modifications made.

Feeds analyses cutting forces on a toolpath and regulates torque, chip thickness and power to achieve the best process. By modulating cutting forces, Feeds avoids cutting tool chipping and reduces tool deflection.

This comprehensive modelling of cutting forces takes into account the toolpath, the stock material characterisation and the tool geometry.

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Applying Feeds can bring huge savings!

  • Increase productivity
  • Reduce cycle time
  • Increase Material Removal Rate
  • Extend tool life
  • Improve sustainability
  • Reduced spikes and vibrations


Our customers claim up to:

productivity

50%

Maximise Productivity

reducing waste

20%

Reduce Waste

tooling icon

20%

Minimise Tooling costs

Price & delivery

  • Exceptional value for money
  • Annual subscription based on CAM seat
  • Immediate download (subject to your IT approval process)


TapStarter

We provide the necessary hardware, software, and training to perform a tap test and use the results to optimise the machine settings for simple cuts in CNC milling.

Designed to simplify the life of the engineer

By using tap testing, you can determine the natural frequencies of machines; the result is known as the frequency response function (FRF) and it is unique to each machine tool assembly.

TapStarter finds the best spindle speed and depth of cut combinations for chatter free milling. We optimize feed rates based on torque/power capacities of machines and cutting force constraints.

FICEP: Noise Reduction and Productivity Enhancement

Our software stores the results of tap tests (FRFs) in a structured library for future access and uses them as input to our optimizers to determine stable regions.

Our customers claim up to:

productivity

100%

Material removal rate increase

cycle times icon

50%

Cycle time reduction

tooling icon

20%

Spindle life extension

Price & delivery

  • £9,750 (year 1)
  • £5,000 annual renewal for software
  • 4-8 week delivery for hardware


Why use tap testing in combination with
Productive Machines web apps?

To predict and identify the stability of machining operations against chatter vibration before cutting any metal

To assess the process transferability between the machine tools in the shop floor

To support the machine tool acceptance tests

Identify safe spindle speeds for machining by combining an understanding of the behaviour of the installed cutting tool and tap testing.